5 Mistakes That People Make When Building a Hydraulic System

Building a hydraulic system is a complex endeavour that requires meticulous planning, technical expertise, and attention to detail. From engineering marvels to everyday machinery, hydraulic systems serve as the backbone of countless applications. However, even the most seasoned professionals can fall victim to common mistakes that can compromise the performance and longevity of these systems. We will highlight five critical mistakes that individuals often make when constructing hydraulic systems and how to sidestep them for optimal results.

Neglecting Proper Fluid Selection

Selecting the right hydraulic fluid might seem trivial, but it's a decision that can significantly impact the performance and longevity of your system. People often underestimate the importance of using a fluid that meets the manufacturer's specifications and environmental requirements. Flowfit advises thorough research into factors like viscosity, temperature range, and compatibility with system components. Neglecting proper fluid selection can lead to inefficiencies, reduced system lifespan, and costly repairs.

Overlooking System Contamination Control

Contaminants are hydraulic systems' silent adversaries. From particles and water to air and chemical impurities, even the smallest contaminants can wreak havoc on system components. Overlooking contamination control measures can lead to increased wear, decreased efficiency, and eventual system failure. Flowfit recommends incorporating high-quality filters, breathers, and regular maintenance practices to ensure the longevity and reliability of your hydraulic system.

Inadequate System Design and Sizing

One of the most common mistakes is underestimating the importance of proper system design and sizing. Flowfit emphasises the need to accurately calculate flow rates, pressure requirements, and component compatibility during the design phase. Inadequate system design can result in inefficient performance, excessive energy consumption, and premature component wear. Collaborating with hydraulic experts and utilising simulation tools can help avoid this pitfall.

Improper Installation and Assembly

Even the most meticulously designed hydraulic system can falter due to improper installation and assembly. People often rush through this critical step, leading to issues such as leaks, misalignments, and insufficient fastening. Flowfit's recommendation is to follow manufacturer guidelines rigorously, employ proper torque techniques, and conduct thorough quality checks at every stage of installation. Taking shortcuts during installation can result in costly repairs and downtime down the line.

Ignoring Preventive Maintenance

Once a hydraulic system is up and running, the journey doesn't end there. Ignoring preventive maintenance is a grave mistake that can lead to unexpected breakdowns and disruptions. Flowfit stresses the importance of establishing a regular maintenance schedule, including fluid analysis, component inspection, and necessary repairs. Investing in preventive maintenance not only enhances the system's lifespan but also minimizes downtime and operational costs.

Building a hydraulic system is a complex orchestration of components, engineering, and expertise

By acknowledging and avoiding these five common mistakes, you can set your hydraulic system on a trajectory of efficiency, durability, and reliability. Flowfit's years of experience and commitment to excellence serve as a guiding light in navigating these challenges. Remember, each mistake avoided is a step closer to a hydraulic system that performs optimally and stands the test of time.