How to Service Your Hydraulic System

A well-maintained hydraulic system is the cornerstone of efficient and reliable operations. Regular servicing ensures longevity, minimises downtime, and maximises performance. In this comprehensive blog, brought to you by Flowfit, we'll walk you through a step-by-step guide to effectively service your hydraulic system. With Flowfit's expertise in hydraulic solutions, you'll gain insights that empower you to keep your system running at its best.

Start with Safety Precautions

Safety comes first. Before you begin any servicing, ensure that the hydraulic system is turned off and properly depressurised. Vent any residual pressure and wear the appropriate personal protective equipment (PPE), including gloves, goggles, and clothing. Flowfit emphasises that adhering to safety protocols is crucial to prevent accidents and injuries.

Refer to Manufacturer's Manuals

Every hydraulic system is unique. Familiarise yourself with the manufacturer's manuals and guidelines specific to your system. These manuals provide essential information on maintenance schedules, recommended fluids, and proper servicing procedures. Flowfit suggests keeping these manuals accessible throughout the servicing process.

Inspect for Leaks and Damage

Thorough visual inspection is the first step in servicing. Carefully examine all hoses, fittings, and connections for leaks or signs of damage. Flowfit recommends checking for any loose connections, cracked hoses, or worn seals. Addressing leaks and damage promptly prevents fluid loss and potential system failures.

Fluid Analysis and Replacement

Fluid is the lifeblood of a hydraulic system. Regular fluid analysis helps maintain optimal performance. Flowfit advises taking samples of the hydraulic fluid and sending them for analysis to identify contaminants, fluid degradation, and viscosity issues. If necessary, drain and replace the fluid according to the manufacturer's recommendations.

Filter Replacement

Filters play a crucial role in keeping contaminants out of the system. Flowfit stresses the importance of inspecting and replacing filters as recommended by the manufacturer. Clogged or dirty filters can hinder fluid flow and lead to component wear. Regular filter replacements ensure efficient system operation.

Lubricate Moving Parts

Proper lubrication is essential to prevent friction and wear. Flowfit suggests checking the lubrication points of your hydraulic system and applying the recommended lubricants. Pay attention to areas where moving parts interact, such as bearings and seals. Proper lubrication minimises wear and extends the lifespan of components.

Test and Calibration

After completing the servicing steps, it's essential to test the system's functionality. Flowfit recommends starting the system and observing its performance. Check for any abnormal noises, vibrations, or irregularities in operation. If necessary, calibrate system parameters such as pressure settings to ensure accurate operation.

Document and Maintain Records

Maintenance is an ongoing process. Keep detailed records of each servicing session, including the tasks performed, fluid changes, filter replacements, and any observations. Flowfit emphasises that maintaining a comprehensive maintenance log helps track the system's history and aids in predicting future maintenance needs.

Servicing your hydraulic system is a blend of science, diligence, and care.

With this step-by-step guide by Flowfit, you're equipped to maintain your hydraulic system's peak performance. Remember, regular servicing not only extends the life of your system but also ensures the reliability and efficiency that are essential for your operations. By mastering hydraulic system servicing, you're investing in a future of smooth operations and minimised downtime.